The Haas Automatic Parts Loader is a simple and affordable way to automate part production and boost productivity on Haas turning centres. It is designed and built exclusively for use on Haas turning centres, and connects directly to the Haas control.
Note: Includes a Remote Jog Handle when ordered with a machine. The APL is compatible with the sub-spindle option, but can only load/unload parts from the lathe main spindle.
The APL is designed to load both slugs of material and bars (shafts). Parts are managed on the APL table using one of the included templates: (3) for slugs and (2) for shafts. The slug templates will accommodate parts from 1.0″ to 5.8″ (25 –147 mm) in diameter, and can load various part shapes – such as round, hex, and square. The grippers can be adjusted or modified to best fit your parts.
The bar templates and grippers will accommodate parts from 0.86″ to 4.0″ (21 – 102 mm) diameter. One set of machined aluminum grippers and three sets of blank aluminum grippers are included.
The APL is programmed directly through the lathe’s control, and set up using the Haas APL interface, which guides the operator through the steps necessary to quickly program the APL. Answering simple questions, the operator enters basic information by either positioning the part grippers and pushing a single button, or by entering basic numeric dimensions. All values are calculated automatically by the control, and the APL is ready to go.
The APL operates in the background during normal lathe operations, returning parts to the storage table and retrieving new raw pieces while parts are being machined. The result is near-continuous, unattended machining. The double-sided rotating gripper saves time by taking a part from the spindle and replacing it with a different piece without having to return to the storage table.
Our easy-to-use APL interface uses simple, step-by-step instructions to help the operator “teach” the APL the correct positions for picking up, loading, and unloading parts.
APL Mode seamlessly combines the part program selected in Memory [MEM] with a designated APL setup template to automate part production and boost productivity.
A new M-code was developed for use with Auto Part Loaders. M299 is typically used at the end of a part program. When the program is started by pressing [CYCLE START] in Memory mode, the M299 acts exactly like an M30 (Program End and Reset). But if the program is started while “APL Mode” is active, then the M299 will command the APL to load the first part from table, and then run the active program in Memory.
In this quick video, Andrew walks us through the basic steps you’ll need to follow when programming your Haas Automatic Parts Loader to load and unload your parts. You’ll see right away that the APL is easy to program and get up and running.
Our redesigned APL is a simple way to automate part production on Haas ST-10 through ST-25 turning centres, including Y-axis models. It integrates seamlessly with the Haas control, and features a simple setup interface that will have you fully automated in minutes, loading and unloading parts for unattended machining.
We grabbed Luke, one of our accountants, and asked him to have a go at setting up the Automatic Parts Loader in our Demo Room.
This is how it turned out.
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For Example: When a rotary fits with alternative fixturing, it may fit in that particular Haas mill, but will require a sub-plate or alternate T-slot for proper positioning. We have labeled this particular rotary and mill combination with a yellow caution
You can design and build your own sub-plate using the dimensions of your Haas mill and the dimensions of the rotary you'd like to use on that mill. Product dimensions are available for every machine and rotary on this website.
Single-Head Rotary Tables and Indexers are usually mounted to the right side of the table, with the rotary facing the centre of the machine. This is the basic setup we used to determine the fit of your rotary product.
Image shown for mounting example purposes only. Your actual rotary and mill appearance may differ.
Trunnion Tables, T5Cs, and TRTs are usually mounted in the centre (or slightly off-centre) of the mill table. If you are using probing on the mill, be aware of the interference with larger tools, especially during tool changes.
NOTE: Trunnion units present interference issues with the swing of the unit relative to the machine column and spindle head.
Image shown for mounting example purposes only. Your actual rotary and mill appearance may differ.
Multi-Head Rotary Tables and Indexers are usually mounted toward the back of the table, with the indexer heads or platter facing forward. To mount a multi-head rotary in a different orientation, you must use alternative fixturing.
Image shown for mounting example purposes only. Your actual rotary and mill appearance may differ.
Important Information:
4-axis machines cannot use dual-axis rotaries.
Some options may affect mounting (EC-1600 4th-Axis Table, Low-Profile Tables, Table Spacers, Column Risers, etc.
Tool Changers: SMTCs and umbrella tool changers both present interference issues, plan appropriately.